5-axis laser cutting

5-Axis laser cutting has been at the heart of our laser services since our formation back in 2006.

We focus on continuous improvement within our 5-axis laser cutting department ensuring that our customers receive an unparalleled service.

With our team of highly experienced and knowledgeable Estimators, 3D Programmers and Operators, we have become well established specialists within the sector. By implementing constant improvements and investing in industry leading software and machinery, which currently consists of a comprehensive range of Trumpf two and five axis laser cutting machines, all of our customers benefit from the following;

Complete Solution

By utilising the latest laser cutting software, Trutops Cell, designed specifically for our Trumpf Laser machines we are able to design our own fixtures to repeatedly process our customer’s requirements accurately.

With the aid of our Flatbed Laser cutting department and welding cell, we are also able to put these designs into reality; all under one roof.

High Volume Batch Work

Our largest five axis laser cutting machine allows us to process components up to 4 metres in length by 1.5 metres wide.

This same machine also benefits from a split cabin design, allowing production of parts without lengthy downtimes. This capability ensures that we are able to remain competitively priced for both low and high-volume batch work.

Fast Turnaround

Both of our Five axis Trumpf Laser machines operate 24/5 to ensure that we have the available capacity to meet the demands of our customers.

On a three-shift working pattern we can offer one of the shortest turnaround times in the UK.

Quality Assured

All of our work is backed up by ISO9001:2015 certification, ensuring that each component processed is to the highest of quality.

With no risk of material warping or deforming, and with no mechanical force applied, we achieve a better finish than many other cutting services. With our in-house quality department and CMM machine, we are equipped to pass off first off to a high degree of accuracy. As well as carrying out ISIR/PPAP testing.

Our state-of-the-art 5 axis cutting system can laser cut pressings, spinnings, extrusions and tubes up to the following thicknesses:

• Mild Steel: 10mm
• Stainless Steel: 8mm
• Aluminium: 8mm
• Titanium: 1mm
• Copper and Brass: 3mm

Get A Quick Quote Today...

Call Us On: 01384 245095

Email us at: [email protected]

Got CAD Drawings?.... Click here to complete the form and attach your drawings.

Our Services

Sheet Metal Bending

Metal Powder Coating

Laser Prototyping

Formed Tube Laser Cutting

Flatbed Metal Laser Cutting Service

3D Laser Scanning Service

5 Axis Laser Cut Pressings

Laser Cut Pressings using a 5 axis laser

The ability to use a five axis or 3D laser cutting machine to cut pressed panels instead of expensive cutting tools is perhaps one of the most exciting advances in laser system technology over the past few years.

Experience

GFL entered the laser cutting subcontract market offering a five axis laser cutting service in 2006, since this time they have gained wide ranging experience in cutting pressed panels. Although this is primarily for the automotive market any pressed panel can be cut using a five axis laser.

Why use a five axis laser to cut a formed panel?

Predominantly a five axis laser is used to laser holes and trim panels when it is uneconomical to manufacture hard tooling. For example, low ongoing production volumes, prototypes or modifications do not justify the high cash outlay associated with hard tooling.

Quick turnaround times

Manufacturing a tool takes weeks or months, time which often isn’t available in todays fast moving manufacturing environment. The team at GFL can produce a laser cut panel from start to finish within 24 hours using offline CAD and more importantly our expert knowledge of how pressings react when cut using a laser. For example, we ensure holding fixtures are manufactured with defined location points to make sure the parts do not move during laser cutting.

Quality

GFL has a dedicated Quality department that can provide CMM inspection reports on pressed parts as well as ISIR’s and PPAP’s.

Large Projects

The Project team at GFL have experience in handling projects that may include a number of pressed parts making up an assembly. Our strong links with toolmaking companies mean that we can oversee a whole project that may contain a mixture of 5 axis and tooled components. In addition, our press brake facility adds another option for customers where traditional press tooling is not required.

Design Flexibility

Designers utilising the flexibility of 5 axis laser cutting systems do not have to worry about holes or apertures deforming when formed. This gives them far more flexibility when designing parts and cuts down the needs for multiple tools line ups. A five axis laser can cut holes and shapes almost anywhere on any form on a pressed panel without deformation or “pulling”.

Get A Quick Quote Today

Get A Quick Quote Today – Call Us On 01384 245095. Email us at [email protected]

Got CAD Drawings? Complete the form and attach your drawings. The form can be found on our Contact Page.